Welcome to Lights Out Production Ltd.
Who are we?
We are a family owned business with 30 years experience manufacturing bespoke component handling systems.
We pride ourselves on our service and after sales support and have helped many manufacturing companies in the U.K. and Europe to increase capacity and reduce costs in their day to day operations.
What do we do?
We manufacture our own component handling system, designed to utilise the exact footprint you provide and to use your existing boxes, to avoid any changes to your existing process.
Our systems are designed to interface directly with their mother machine, allowing them to receive an exact count of all components produced, giving you precise batch control. They can also shut the mother machine down when the production quota has been achieved.
We can manufacture systems that accommodate only 5 boxes, where space is a concern and/or you produce large batches of small parts or, up to and beyond 30 boxes where you have a large footprint to utilise and you wish to maximise capacity.
We also are able to provide bespoke conveyors that interface with the component handling system which offer a variable speed ability to spread your components evenly in each box. Our conveyors also offer reverse movement which enables us to utilise any Quality Control software/cameras you may already employ on your production machine and dump and QC rejected parts before they contaminate your batch.
Our systems present boxes at waist height, eliminating the need for your team to lift heavy boxes from the ground, offering great health and safety benefits.
How can we help you?
Our systems interface with your machines and will count the production from the machine. When the correct amount of components are produced, the system will cycle its boxes and production will continue into a new empty box. When all of the boxes are full, our system will turn yours off, ensuring no material is wasted.
When it is time to empty the batches from the system, a simple push of a button will cycle the boxes around, meaning your workforce will always be able to lift a box from a waist-high standing position - no more bending over lifting heavy weights!
All of our systems are bespoke to your exact requirements - even down to the size of your existing boxes and we can accessorise them with practically any additions to solve any challenges you may face.